Modern industrial control systems (ICS) are vital to keeping the entire infrastructure running safely and smoothly. Many manufacturers and engineers use automation primarily to improve productivity.

What means industrial control systems

Control systems are hardware and software systems that can be used to monitor and control industrial processes.

ICS includes information gathering and supervisory control systems, as well as distribution and other types of them. ICS are used to automate production and technological operations in various branches of industry.

All components of the system are designed to control a specific function with maximum efficiency. They combine to create intuitive control systems that contribute to increased productivity, safety and product quality.

What belongs to an industrial control system

Electronic control systems are built in such a way that all components are interconnected. They work together to collect information, process it and fulfil management functions.

The main components are:

Operating technology is the hardware and software systems that are responsible for monitoring and controlling physical devices at all stages of an industrial process.
The programmable logic controller is the main controlling element of the entire system. It provides operation of local processes, which are executed via feedback control systems controlling (sensors).
The control server contains all control software and provides communication with all elements of the system.
The main terminal unit manages the remote terminal units.
The remote terminal unit receives commands from the main terminal unit and transmits information to it.
The control loop decodes the signals sent by sensors, control valves, breakers, switches, motors and other elements and then passes them to the programmable logic controller.
The human-machine interface is necessary for interaction between all elements of the system and the human operator. With its help, the operator can monitor data, set parameters and make changes to the controllers to improve the process.
Intelligent electronic device that can analyse information and automate certain control functions.
Data historian - a database where all information from the ICS is stored.

Thanks to real-time information, operators can make informed decisions to ensure the safe and efficient operation of the entire system.

Main advantages of using ICS

Industrial automation improves many traditional production processes. Considering industrial control systems examples implemented in enterprises of different industrial sectors, it is possible to note the following:

The ICS helps to achieve and maintain high product quality throughout the production process, avoiding the influence of human error.
Automating workflows can significantly increase their efficiency as well as reduce operating costs.
Automation allows all work processes to be carried out with greater precision. As a result, they are not just more efficient, but often result in reduced waste.
ICS allows for a more strategic approach to production planning and control. It helps to maximise production capacity as well as reduce downtime.

A reliable, experienced Manufacturer of industrial control systems will help to implement a quality ICS in any production facility.

Industrial automation from a reliable manufacturer

If partial modernisation of some components in a production system can lead to certain improvements, automation of the entire process is the way to continuous improvement.

Whether you want a fully automated ICS or you want to integrate a new automated area into an existing production process, you can benefit from our services.

Our company is a successful control technology manufacturer and we can help you achieve significant improvements. Our automation services include:

arrangement of complex systems;
creation of electrical controls;
development of robotics;
implementation of conveyor controls.

Take a look at our control systems catalog - it will give you a better idea of our capabilities and the range of services we offer.

No matter what you do, if you want to do it better, contact us and you will receive effective control systems Germany to improve your production.